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A number of hydraulic jacks, called powered roof supports, chocks or shields, which are typically 1.75 m (5 ft 9 in) wide and placed in a long line, side by side for up to 400 m (1,300 ft) in length in order to support the roof of the coalface. An individual chock can weigh 30–40 tonnes, extend to a maximum cutting height of up to 6 m (20 ft) and have yield rating of 1000–1250 tonnes each, and hydraulically advance itself 1 m (3 ft 3 in) at a time.
Longwall Mining (41) Overview (6) Equipment (17) Shearer (8) Powered Supports (3) Ventilation (3) Change Out (7) Ground Control (8) Bord & Pillar (15) Method (7) Traditional Pillar Extraction (2) Panel & Pillar Extraction (2) Modern Pillar Extraction (2) Equipment (5) Ground Control (1) Ventilation (2) Rock Bolting (20) Overview (2)
hauhinco, a company with over 111 years of history, has a focus in mining in designing customer-specific high pressure emulsion pump stations for roof supports in longwalls as well as water spray pump stations supplying the shearer water spray or the coal plow water spray and the cooling systems for the drive motors with the necessary …
A graphical representation of longwall automation technology. In the longwall process a shearing machine with large rotating cutting drums, is driven back and forth across the coal seam. With each pass a massive 'slice' of coal is ground off, falling onto a conveyor system which transports it away from the face.
Longwall Mining 1 of 135 Longwall Mining Apr. 30, 2010 • 136 likes • 44,302 views Download Now Download to read offline Technology Venkat Masabattula Follow Specialist Mining Engineer at BMA Advertisement Recommended Longwall mining Shantanu Kumar 7.8k views • 18 slides Selection of powered roof supports – 2 leg …
Longwall mining of multiple seams has dominated European coal production for decades. In the United Kingdom, the intent is to maximize the gob and to avoid leaving pillars between panels; leaving pillars between panels is known to create stress problems in subsequent workings both above and below. Single entries are utilized in most situations.
longwall mining Installation/Relocation Installation/Relocation The initial installation of a set of longwall equipment and subsequent relocations, which involve recovery, transport and installation operations, are major logistical operations and require detailed planning in advance and close supervision during the exercise.
Before that some 17 caved longwall faces using individual friction props under a depth of 220m to 400m were worked out at the mine. Out of the total 28 mechanized longwalls installed in India employing powered roof supports there are currently around 20 longwalls operating. Twelve of these are owned by the state-owned Coal India (CIL).
In particular, the longwall system can now run automatically cut by cut forever without operators' intervention provided that the geology allows it. Other health and safety features such as LASC, personal proximity detection, color lighting, automatic shield water sprays and remote shearer control are fully operational.
Longwall mining is an efficient mining method and using the right equipment can make it even more profitable. Joy longwall systems incorporate shearers, roof supports, face conveyors and more into one system that can be tightly orchestrated by advanced electronics — including cutting-edge automation.
Longwall mining applies to thin, bedded deposits, with uniform thickness and large horizontal extension. Typical deposits are coal seams, potash layers or conglomerates, trona, and gold reefs. Longwalls are found in nearly horizontal deposits of coal and trona, whereas in metal/nonmetal deposits, a steeper dip is tolerated.
The major elements of a Joy longwall system are a shearing machine, an armored face conveyor, roof supports, stageloader, crusher and mobile belt tailpiece. ForgeFX maintains an interactive 3D training simulator for Joy Global that is used to train operators of real-world longwall systems on all of these elements.
recently revealed that it placed an advanced longwall automation system at Arch Resources' Leer mine in northern West ia. 's Personal Proximity Detection system, designed to detect and monitor the location of operators on the longwall face, is part of the producer's mission for zero harm and to increase productivity.
Longwall mining machines consist of multiple coal shearers mounted on a series of self-advancing hydraulic ceiling supports. The entire process is mechanized. Pit Prop Shields Although not a Dowty information publication, this short video by demonstrates the Longwall Mining Process Click to accept marketing cookies and enable this content zoom